Solutions

Valve part CAD / 3D pattern drawings are prepared which forms the foundation of a valve
The valve functional testing is done first virtually on computer aided design software
Then CAM data created for machining of Casting Patterns

Depending on casting volume, aluminium or wooden patterns are selected for specific valve types and sizes
For automated moulding & casting lines, sets of aluminium patterns are prepared for faster casting speeds

Aluminium GV Body Pattern

Aluminium Pattern Stock

Wooden BFV Body Pattern

Foundry & Casting

Full, semi automatic and manual moulding facilities
Greensand / Resin Sand moulding Casting with core or without core Casting pieces from 0,1 to 8000 kg.

Full Automated Casting

Sand/Shot Blasting After Casting

BFV Milling Machine

Ball Valve CNC Drilling

Machining up to DN3000

Turning Lathe

Main type of coating is Electrostatic/Fusion Bonded Powder Epoxy
All sizes, even biggest sizes are FBE coated
Industrial/Spray Epoxy is also applied on certain type of valves
Minimum 250-micron thickness for Powder Epoxy. Min. 300-micron or higher thicknesses are also available
WRAS approved coating applied when specified
Coating Inspection Report is created after process

Automated Coating Line

DN2200 During Coating

DN2200 After Coating

Assembly staff is specialized on the assembly according to each product type
Assembly guiding parts used for correct positioning
Periodical assembly trainings are given to avoid missing parts and to increase efficiency

Gate Valve Assembly

Butterfly Valve Assembly

After assembly, each piece hydrostatically tested without exception according to EN12226-1 / EN12266-2 testing standards Rate A is our acceptance criteria
Shell Test according to PN x 1.5
Seat Test according to PN x 1.1

Seat Test with Blind Flange

Big Size Outdoor Testing with Blind Flange

Test Bench up to DN1800